Driven machines
Whenever a machine adds energy to a fluid, it is called a driven machine. In order to operate, driven machines require mechanical energy or work (W).
In centrifugal pumps the energy is transferred hydrodynamically.In the hydrodynamic transfer of energy the fluid is accelerated by the impeller of the centrifugal pump. Therefore, the impeller of the centrifugal pump has to move with high velocity and thus a high rotational speed.
Determining the characteristics of a typical centrifugal pump
Learning objectives/experiments
- familiarisation with operating behaviour and characteristics of a centrifugal pump through experiments
- recording the pump characteristic curve at a constant pump speed
- measuring the inlet and outlet pressure
- determining the flow rate
- recording the pump characteristics for different speeds
….
Characteristic curves and hydraulic power; comparison of operating modes
Learning objectives/experiments
- investigation of pumps in series and parallel configuration
- determining the head
- recording the pump characteristics
- determining the hydraulic power
- determining the operating point
….
Determination of output and efficiency of turbines and pumps; demonstration of a pumped storage plant
Learning objectives/experiments
- centrifugal pump
- measuring inlet and outlet pressures of the pump
- determining delivery height
- determining hydraulic output
- determining mechanical output
….
Determination of characteristic pump variables
Learning objectives/experiments
- principle of operation of a centrifugal pump
- recording of pump characteristics
- effect of speed on head
- effect of speed on flow rate
- determination of pump efficiency
….
Demonstration of series, parallel and the individual operation of centrifugal pumps
Learning objectives/experiments
- operating behaviour of centrifugal pumps
- single pump
- series configuration
- parallel configuration
- recording of pump curves
….
Measurement of pressure conditions in valves and fittings and a pump
Learning objectives/experiments
- recording the pump characteristic
- pressure losses at various valves and fittings depending on the flow
- determination of the operating point in a hydrostatic circuit
Pressure, flow rate, speed, torque and pump power available as measurement values
Learning objectives/experiments
- recording of pump characteristics
- recording of system characteristics
- determination of the flow rate by means of an electromagnetic flow rate sensor or an orifice plate flow meter and a differential pressure measurement
- calculation of efficiencies
Investigation of the behaviour of two identical centrifugal pumps in operation, system control via PLC
Learning objectives/experiments
- investigate behaviour of centrifugal pumps in operation
- recording pump characteristics
- recording system characteristics
- determining efficiency
- investigation of series and parallel configuration of pumps
….
Investigate operating behaviour of centrifugal pumps, piston pump and side channel pump, system control via PLC
Learning objectives/experiments
- investigation and comparison of the operating behaviour of various pump types:
- centrifugal pumps
- piston pump (positive displacement pump)
- side-channel pump
- recording a pump characteristic curve
….
Installation and removal of pumps in plants; water supply for HL 960
Learning objectives/experiments
- installing a pump in a system
- connecting and aligning motor and pump
- familiarisation with various alignment methods:
- straight edge, dial gauges
- familiarisation with key system components
….
Base unit when constructing a complex piping system
Learning objectives/experiments
- in conjunction with an accessory pump (standard chemicals pump HL 962.01, canned motor pump HL 962.02, side channel pump HL 962.03, standard chemicals pump with magnetic clutch HL 962.04) and a suitable water supply, e.g. HL 962.30 with HL 962.32
- mounting of the pump and alignment of the electric motor
- familiarisation with various methods of aligning the motor and pump
- commissioning and leak testing
- recording a pump characteristic
….
Typical pump as used in process engineering
Learning objectives/experiments
- in conjunction with HL 962, HL 962.30 and HL 962.32
- operation of a standard pump
- recording the pump characteristic
- leak testing
- alignment of pump and drive motor
Hermetic centrifugal pump, particularly suitable for pumping liquid gases
Learning objectives/experiments
- in conjunction with HL 962, HL 962.30 and HL 962.32
- operation of a canned motor pump
- recording the pump characteristic
- leak testing
Hermetic centrifugal pump according to ISO 5199
Learning objectives/experiments
- in conjunction with HL 962, HL 962.30 and HL 962.32
- operation of a standard chemicals pump with magnetic clutch
- recording the pump characteristic
- leak testing
- alignment of pump and drive
Standard pumps are pumps that are designed in accordance with international standards
Learning objectives/experiments
- in combination with HM 365 and HM 365.10
- recording of pump characteristics
- determination of the power requirement and the hydraulic power
- determination of the pump efficiency
- determination of the system characteristics and the operating point of the pump
….
Self-priming pumps are able to suck in and transport air and water
Learning objectives/experiments
- in combination with HM 365 and HM 365.10
- recording of pump characteristics
- determination of the power requirement and the hydraulic power
- determination of the pump efficiency
- determination of the system characteristics and the operating point of the pump
….
In centrifugal pumps with multiple stages several impellers are arranged in series
Learning objectives/experiments
- in combination with HM 365 and HM 365.10
- recording of pump characteristics
- determination of the power requirement and the hydraulic power
- determination of the pump efficiency
- determination of the system characteristics and the operating point of the pump
….
Investigation of the pump characteristic of series and parallel configurations of two centrifugal pumps
Learning objectives/experiments
- in combination with HM 365 and HM 365.10
- recording of pump characteristics
- determination of the power requirement and the hydraulic power in series or parallel connection
- determination of the pump efficiency
- determination of the system characteristics and the operating point for both cases
Function of a turbomachine; configuration as pump or turbine with interchangeable rotor/impeller and stator/guide vane system
Learning objectives/experiments
- recording characteristic curves
- determining dimensionless characteristics
- velocity triangles and pressure curves
- investigation of energy conversion within the turbomachine
- how blade, vane shape affects power and efficiency
….
Design and function of a centrifugal pump; planning, assembly and disassembly
Learning objectives/experiments
- function and design of a centrifugal pump
- planning and presentation of the assembly process, supported by augmented reality
- assembly and disassembly, including for maintenance and repair purposes
- read and understand technical drawings in imperial measurements (PDF, DXF and STEP files)
- familiarisation with different file formats and their application, e.g. for 3D printing and CNC machining
….
Understanding design and function of the pump; planning and executing assembly, disassembly and maintenance
Learning objectives/experiments
- design and function of a multistage pump and its components
- assembly and disassembly for maintenance and repair purposes
- replacing components (e.g. seals, bearings or impellers)
- troubleshooting, fault assessment
- planning and assessment of maintenance and repair operations
….
Understanding design and function of the pump; planning and executing assembly, disassembly and maintenance
Learning objectives/experiments
- design and function of an in-line centrifugal pump and its components
- assembly and disassembly for maintenance and repair purposes
- replacing components (e.g. seals)
- troubleshooting, fault assessment
- planning and assessment of maintenance and repair operations
….
During the suction phase the side channel pump operates according to the positive displacement principle. As soon as the suction process is over, the side channel pump starts working like a centrifugal pump. The centrifugal force of the rotating impeller separates the fluid and gas. Side channel pumps are therefore self-priming pumps.
Self-priming three-stage pump
Learning objectives/experiments
- in conjunction with HL 962, HL 962.30 and HL 962.32
- operation of a side channel pump
- recording the pump characteristic
- leak testing
- alignment of pump and drive
Investigate operating behaviour of centrifugal pumps, piston pump and side channel pump, system control via PLC
Learning objectives/experiments
- investigation and comparison of the operating behaviour of various pump types:
- centrifugal pumps
- piston pump (positive displacement pump)
- side-channel pump
- recording a pump characteristic curve
….
Investigation of a self-priming, single-stage side channel pump
Learning objectives/experiments
- in combination with HM 365 and HM 365.10
- recording of pump characteristics, system characteristics, operating point
- power requirement, hydraulic power, pump efficiency, NPSH value
Axial-flow pumps are also known as propeller pumps. Axial-flow pumps come with fixed blades and with variable blades. The flow passes through the impeller in axial direction. In axial-flow pumps, the pressure is not built up by the effect of centrifugal force but, like the aerodynamic principle, by the propeller blade.
Operating behaviour of an axial propeller pump
Learning objectives/experiments
- in combination with HM 365
- determination of the pressure/volume characteristics
- determination of the power requirement of the pump
- determination of the hydraulic power
- determination of the efficiency
….
Function of a turbomachine; configuration as pump or turbine with interchangeable rotor/impeller and stator/guide vane system
Learning objectives/experiments
- recording characteristic curves
- determining dimensionless characteristics
- velocity triangles and pressure curves
- investigation of energy conversion within the turbomachine
- how blade, vane shape affects power and efficiency
….
In positive displacement pumps the energy is transferred to the fluid hydrostatically. In the hydrostatic transfer of energy a displacement body reduces a working chamber filled with fluid and pumps the fluid into the pipe.
Record characteristics of a reciprocating positive displacement pump
Learning objectives/experiments
- principle of operation of a piston pump
- recording of pump characteristics
- pressure curves of delivery pressure and cylinder pressure
- influence of pulsation damping
- p-V diagram
….
Record characteristics of a rotary positive displacement pump
Learning objectives/experiments
- principle of operation of a gear pump
- recording of pump characteristics
- relationship between head and speed
- effect of pressure limitation
- determination of efficiencies
Lobe pumps are used for delivering highly viscous and highly abrasive media
Learning objectives/experiments
- in combination with HM 365 and HM 365.10
- recording of pump characteristics, system characteristics, operating point
- power requirement, hydraulic power, pump efficiency
The most simple type of reciprocating piston pump consists of a piston that moves in a cylinder with one inlet and one outlet valve
Learning objectives/experiments
- in combination with HM 365 and HM 365.10
- recording of pump characteristics, system characteristics and operating point
- power requirement, hydraulic power, pump efficiency
A gear pump is characterised by a steady flow rate
Learning objectives/experiments
- in combination with HM 365 and HM 365.10
- recording of pump characteristics, system characteristics and operating point
- power requirement, hydraulic power, pump efficiency
Vane pumps can be used both for liquid and gaseous media
Learning objectives/experiments
- in combination with HM 365 and HM 365.10
- recording of pump characteristics, system characteristics and operating point
- power requirement, hydraulic power, pump efficiency
Screw pumps are able to provide continuous delivery of even viscous media without pulsation or turbulence
Learning objectives/experiments
- in combination with HM 365 and HM 365.20
- recording of pump and system characteristics, operating point
- power requirement, hydraulic power, pump efficiency
The pumping medium is transported between the gears and the housing
Learning objectives/experiments
- in combination with HM 365 and HM 365.20
- recording of pump and system characteristics, operating point
- power requirement, hydraulic power, pump efficiency
Vane pumps can be used both for liquid and gaseous media
Learning objectives/experiments
- in combination with HM 365 and HM 365.20
- recording of pump characteristics, system characteristics and operating point
- power requirement, hydraulic power, pump efficiency
Operating behaviour of an internal gear pump
Learning objectives/experiments
- in combination with HM 365 and HM 365.20
- recording of pump characteristics, system characteristics and operating point
- power requirement, hydraulic power, pump efficiency
Investigate operating behaviour of centrifugal pumps, piston pump and side channel pump, system control via PLC
Learning objectives/experiments
- investigation and comparison of the operating behaviour of various pump types:
- centrifugal pumps
- piston pump (positive displacement pump)
- side-channel pump
- recording a pump characteristic curve
….
Interchangeable driven machines: three pump types and a compressor
Learning objectives/experiments
- different pumps and a compressor
- identifying characteristic data
- recording pump, compressor and system characteristics
- representation of operating points in series and parallel configuration of centrifugal pumps
- comparison of the different delivery properties
Metering pump with three pump heads
Learning objectives/experiments
- familiarisation with the basic principle of a multi-head diaphragm pump
- flow rate and mixing ratio depending on
- the stroke
- the stroke rate
- the counter pressure
Generation of negative pressure over time
Learning objectives/experiments
- familiarisation with the basic principle of a rotary vane pump
- simulation of leaks
- generation of negative pressure over time
- determination of the flow rate as a function of the counter pressure
Understanding design and function of the pump; planning and executing assembly, disassembly and maintenance
Learning objectives/experiments
- design and function of a screw pump and its components
- assembly and disassembly for maintenance and repair purposes
- replacing components (e.g. seals)
- troubleshooting, fault assessment
- planning and assessment of maintenance and repair operations
….
Understanding design and function of the pump; planning and executing assembly, disassembly and maintenance
Learning objectives/experiments
- design and function of a diaphragm pump and its components
- assembly and disassembly for maintenance and repair purposes
- replacing components (e.g. seals or bearings)
- troubleshooting, fault assessment
- planning and assessment of maintenance and repair operations
….
Design and function of a piston pump; planning, assembly and disassembly
Learning objectives/experiments
- function and design of a piston pump
- planning and presentation of the assembly process, supported by augmented reality
- assembly and disassembly, including for maintenance and repair purposes
- read and understand technical drawings in imperial measurements (PDF, DXF and STEP files)
- familiarisation with different file formats and their application, e.g. for 3D printing and CNC machining
….
Design and function of a gear pump; planning, assembly and disassembly
Learning objectives/experiments
- function and design of a gear pump
- planning and presentation of the assembly process, supported by augmented reality
- assembly and disassembly, including for maintenance and repair purposes
- read and understand technical drawings in imperial measurements (PDF, DXF and STEP files)
- familiarisation with different file formats and their application, e.g. for 3D printing and CNC machining
….
A characteristic of fans is the pressure ratio, which indicates the ratio of the absolute final pressure to the absolute intake pressure. Fans are different from compressors because of their low pressure ratio of max. 2,5.
Operating behaviour and characteristic variables of a radial fan; two interchangeable rotors
Learning objectives/experiments
- operating behaviour and characteristic variables of a radial fan
- recording the fan characteristic (pressure difference as a function of the flow rate)
- effect of the rotor speed on the pressure
- effect of the rotor speed on the flow rate
- effect of different blade shapes on the fan characteristic and efficiency
….
Operating behaviour and characteristic variables of an axial fan
Learning objectives/experiments
- operating behaviour and characteristic variables of an axial fan
- recording the fan characteristic (differential pressure as a function of the flow rate)
- effect of the rotor speed on the pressure
- effect of the rotor speed on the flow rate
- stall
….
Two-stage compressor: recording of the compressor curve for both stages
Learning objectives/experiments
- operating behaviour and characteristic variables of a radial compressor
- recording of the compressor curve for both stages
- effect of the rotor speed on the pressure
- effect of the rotor speed on the flow rate
- distribution of stage pressure ratios
….
Determination of flow rate via iris diaphragm or Venturi nozzle
Learning objectives/experiments
- setup and principle of a radial fan
- plotting fan and system characteristics
- flow rate measurement methods based on the differential pressure method using:
- iris diaphragm
- Venturi nozzle
….
Determining the characteristics of a two stage axial fan
Learning objectives/experiments
- determining the fan characteristic
- series configuration or individual operation of axial fans
- determining the energy balance
- determining the radial pressure and velocity distribution on rotor and guide vane system by means of a probe
Planning and setup of simple and complex air duct systems
Learning objectives/experiments
- plan, setup and test air duct systems
- typical components of ventilation technology
- measure the flow rate and velocity of the air
- measure dynamic and static pressures
- determination of the pressure loss via different components: pipe bends, angles, distributors etc.
….
Interchangeable driven machines: three pump types and a compressor
Learning objectives/experiments
- different pumps and a compressor
- identifying characteristic data
- recording pump, compressor and system characteristics
- representation of operating points in series and parallel configuration of centrifugal pumps
- comparison of the different delivery properties
Capacity measurement at the open compressor with variable speed; refrigeration chamber with adjustable cooling load
Learning objectives/experiments
- fundamentals of refrigeration
- design and components of a refrigeration system
- open compressor with drive
- condenser
- evaporator
….
Investigations in an open two-cylinder piston compressor from refrigeration
Learning objectives/experiments
- determine characteristic variables of a piston compressor during experiments
- determination of the volumetric efficiency at different intake pressures, pressure ratios and speeds
- determination of the isothermal compressor capacity
- measurement of the mechanical and electrical power consumption in dependence of the high/low pressure and pressure ratio
- determination of the mechanical efficiency and the overall efficiency
….
Recording the characteristic of an industrial two-stage compressor, system control via PLC
Learning objectives/experiments
- setup and function of a two-stage compressor
- measurement of relevant pressures and temperatures
- determination of the intake volumetric air flow rate
- compression process on a p-V diagram
- determination of the efficiency
….
Simulated operation of a two-stage compressor plant with intermediate and aftercooling
Learning objectives/experiments
- fundamentals of the multi-stage compression process
- characteristics of a multi-stage compressor
- thermodynamic state variables
- representation of the compression process in the T-s diagram and in the p-V diagram
- condensation in the intercooler and aftercooler
….
Function test on a single-stage piston compressor
Learning objectives/experiments
- familiarisation with a compressed air generation plant
- function test on a single-stage piston compressor
- pressure rise in the compressed air tank over time
- effective power of the drive motor as a function of pressure
Investigations on an air compressor including the determination of the mechanical power consumption
Learning objectives/experiments
- setup and operating behaviour of a compressed air generation system with single-stage piston compressor
- determination of the characteristic curve
- determination of the volumetric efficiency
- determination of the mechanical efficiency
Function and design of a piston compressor; planning, assembly, disassembly
Learning objectives/experiments
- function and design of a piston compressor
- planning and presentation of the assembly process, supported by augmented reality
- assembly and disassembly, also for maintenance and repair purposes
- read and understand technical drawings (PDF, DXF and STEP files)
- familiarisation with different file formats and their application, e.g. for 3D printing and CNC machining
….
Engineering animations such as cutaway models are ideally suited to representing processes and functions. GUNT uses up-to-date original parts for its cutaway models. Movement and switching functions are maintained.
Cutaway model of an industrial component used in refrigeration
Learning objectives/experiments
- layout and function of a hermetic refrigerant compressor
Cutaway model of an industrial component used in refrigeration
Learning objectives/experiments
- layout and function of a semi-hermetic refrigerant compressor
Cutaway model of an industrial component used in refrigeration
Learning objectives/experiments
- layout and function of an open refrigerant compressor with 2 cylinders
Cutaway model of an industrial component used in pipework installations
Learning objectives/experiments
- familiarization with the construction and functionality of all parts
Cutaway model of an industrial component used in pipework installations
Learning objectives/experiments
- familiarization with the construction and functionality of all parts
Cutaway model of an industrial component used in pipework installations
Learning objectives/experiments
- familiarization with the construction and functionality of all parts
Manually operated Cutaway model of a piston compressor
Learning objectives/experiments
- principle of operation and design of a piston compressor