Design and function of a spur gear with helical gear wheels; planning, assembly and disassembly

Learning objectives/experiments

• function and design of a helical spur gear unit
• planning and presentation of the assembly process, supported by augmented reality
• assembly and disassembly, including for the purposes of maintenance and repair
• read and understand engineering drawings (PDF files, DXF files, STEP files)
• familiarisation with different file formats and their application, e.g. for 3D printing and CNC machining
  ….

Design and function of a mitre gear; planning, assembly and disassembly

Learning objectives/experiments

• function and design of a mitre gear unit
• planning and presentation of the assembly process, supported by augmented reality
• assembly and disassembly, including for the purposes of maintenance and repair
• read and understand engineering drawings (PDF files, DXF files, STEP files)
• familiarisation with different file formats and their application, e.g. for 3D printing and CNC machining
  ….

Design and function of a planetary gear; planning, assembly and disassembly

Learning objectives/experiments

• function and design of a planetary gear with fixed hollow wheel
• planning and presentation of the assembly process, supported by augmented reality
• assembly and disassembly, including for the purposes of maintenance and repair
• read and understand engineering drawings (PDF files, DXF files, STEP files)
• familiarisation with different file formats and their application, e.g. for 3D printing and CNC machining
  ….

Design and function of a spur and worm gear; planning, assembly and disassembly

Learning objectives/experiments

• function and design of a spur and worm gear
• planning and presentation of the assembly process, supported by augmented reality
• assembly and disassembly, including for the purposes of maintenance and repair
• read and understand engineering drawings (PDF files, DXF files, STEP files)
• familiarisation with different file formats and their application, e.g. for 3D printing and CNC machining
  ….

Test system for determining the mechanical efficiency of different gear types, system control via PLC

Learning objectives/experiments

• together with a gear (MT 120, MT 121, MT 122, MT 123)
  • determination of the mechanical efficiency of gears by comparing the mechanical driving and braking power for: spur and worm gears, spur gears, bevel gears, planetary gears
  • efficiency dependent on speed
  • efficiency dependent on torque

….

Preventive maintenance based on the example of a separation process, system control via PLC

Learning objectives/experiments

• maintenance work on an industrial plant
  • time-controlled
  • sensor-controlled
  • supported by augmented reality
• familiarisation with the application of gear units in an industrial plant
  ….

Versatile assembly exercise for simple drives using a belt, chain sprockets or a roller chain

Learning objectives/experiments

• familiarisation with main components of mechanical gear engineering
• basic gear types
  • simple belt drive
  • simple chain gear
  • simple spur gear
    ….

Versatile assembly exercise for combined drives

Learning objectives/experiments

• familiarisation with main components and forms of mechanical gear engineering
  • two-stage belt drive
  • chain gear with tensioning wheel and spur gear ratio
  • two-stage spur gear
  • combined bevel and spur gears
    ….

Versatile assembly exercise for various step and gear units

Learning objectives/experiments

• familiarisation with main components and forms of mechanical gear engineering
  • step pulley gear
  • sliding gear drive
  • Norton gear
  • tumbler gear
    ….

Understanding components and function; assembly and maintenance

Learning objectives/experiments

• function and design of a hydrodynamic journal bearing
• principles of lubrication and sealing elements
• assembly and disassembly, including for the purposes of maintenance and repair
• read and understand engineering drawings and operating instructions

Design and function of a pneumatically driven control valve; planning, assembly and disassembly

Learning objectives/experiments

• function and design of a pneumatically driven control valve
• planning and presentation of the assembly process
• assembly and disassembly, including for the purposes of maintenance and repair
• read and understand engineering drawings (PDF files, DXF files, STEP files)
• familiarisation with different file formats and their application, e.g. for 3D printing and CNC machining
  ….

Design and function of an electrically driven control valve; planning, assembly and disassembly

Learning objectives/experiments

• function and design of an electrically driven control valve
• planning and presentation of the assembly process
• assembly and disassembly, including for the purposes of maintenance and repair
• read and understand engineering drawings (PDF files, DXF files, STEP files)
• familiarisation with different file formats and their application, e.g. for 3D printing and CNC machining
  ….

Planning, assembly, disassembly: function and design of a shut-off valve

Learning objectives/experiments

• design and function of a shut-off valve
• assembly and disassembly, including for the purposes of maintenance and repair
• reading and understanding engineering drawings
• planning and presentation of the assembly process
• familiarisation with various machine elements: thread mechanism, seals, packing gland
  ….

Assembly, disassembly and maintenance of industrial fittings

Learning objectives/experiments

• design and function of a wedge gate valve
• design and function of an angle seat valve
• assembly and disassembly, including for the purposes of maintenance and repair
• replacing components (e.g. seal)
• comparison of 2 different valves and fittings
  ….

Assembly, disassembly and maintenance of industrial fittings

Learning objectives/experiments

• design and function of a butterfly valve
• design and function of an a non-return valve
• assembly and disassembly, including for the purposes of maintenance and repair
• replacing components (e.g. seal)
• comparison of 2 different valves and fittings
  ….

Assembly, disassembly and maintenance of industrial fittings

Learning objectives/experiments

• design and function of a ball valve
• design and function of a shut-off valve
• assembly and disassembly, including for the purposes of maintenance and repair
• replacing components (e.g. seal)
• comparison of 2 different valves and fittings
  ….

Pressure test for GUNT assembly kits MT 154, MT 156, MT 157 and MT 158

Learning objectives/experiments

• the following experiments can be conducted together with valves and fittings, such as a wedge gate valve or angle seat valve (MT 156), butterfly valve or non-return valve (MT 157), ball valve or shut-off valve (MT 158)
  • correct connection of valves to a flange coupling
  • familiarisation with the terms “nominal pressure” and “test pressure”
  • performing the final test for the GUNT MT 154, MT 156, MT 157 and MT 158 assembly kits
  • checking the free movement of the valves and fittings
    ….

Function and design of a piston compressor; planning, assembly, disassembly

Learning objectives/experiments

• function and design of a piston compressor
• planning and presentation of the assembly process, supported by augmented reality
• assembly and disassembly, also for maintenance and repair purposes
• read and understand technical drawings (PDF, DXF and STEP files)
• familiarisation with different file formats and their application, e.g. for 3D printing and CNC machining
  ….

Installation of the assembled MT 141 piston compressor for operational check; balancing of energies

Learning objectives/experiments

Together with the piston compressor from MT 141

• functional test of a piston compressor
• pressure increase in the compressed air tank as a function of time
• power consumption of the drive motor as a function of pressure
• determining the balance of energies and efficiency
  ….

Assembly of real piping and plant installations; together with HL 960.01: operational testing on a pipe network

Learning objectives/experiments

• design and function of valves and fittings, piping elements and system components
• planning of piping and system installations according to specification, e.g. a process schematic
• selection of components and drafting of requirement lists
• technically correct preparation and execution of system assembly
• reading and understanding engineering drawings and technical documentation
  ….

Installation and removal of pumps in plants; water supply for HL 960

Learning objectives/experiments

• installing a pump in a system
• connecting and aligning motor and pump
• familiarisation with various alignment methods:
  • straight edge, dial gauges
• familiarisation with key system components
  ….

Assembly of real piping and plant installations, space-saving setup

Learning objectives/experiments

• design and function of valves and fittings, piping elements and system components
• planning of piping and system installations according to specification, e.g. a process schematic
• selection of components and drafting of requirement lists
• technically correct preparation and execution of system assembly
• reading and understanding engineering drawings and technical documentation
  ….